Design & Manufacturing - Questions from AMIE Exams

What do you understand by intelligent robots?

Intelligent robot: A robot that functions as an intelligent machine, that is, it can be programmed to take actions or make choices based on input from sensors. Third generation robots are referred to as intelligent robots.

Name five commonly used unconventional machining processes.

USM, ECM, EDM, LBM, AJM

Name two finishing processes that can improve the finish of ground surfaces.

Lapping and honing

Name two advanced welding techniques.

Plasma arc welding and Electron beam welding

Name two investment casting processes.

Full mould process and lost foam casting

Define deep drawability.

To form shapes with larger depth dia. ratio in sheet or strip metal by considerable plastic distortion in the dies. An example of deep drawing is the manufacture of the metallic cap of a fountain pen.

What is the bathtub curve?

A bathtub curve is a curve that shows, how the failure rate of a product varies with their life.

What is the parting line?

Parting line (Parting surface): It is the interface that separates the cope and drag halves of a flask.

What is the significance of recrystallisation temperature in metal forming?

Hot-working is done at a temperature above recrystallisation temperature. Therefore, it can be regarded as a simultaneous process of deformation and recovery.

What is manufacturing logic?

Dictionary meaning of logic is solving complex problems through the repeated use of simple functions that define basic concepts. Manufacturing logic in solving complex manufacturing process problems using scientific principles and logical operations.

---

The study material for AMIE/B Tech/Junior Engineer exams is available at https://amiestudycircle.com.

Comments

Mechanics of Fluids (Solved Numerical Problems)

Numerical The surface Tension of water in contact with air at 20°C is 0.0725 N/m. The pressure inside a droplet of water is to be 0.02 N/cm² greater than the outside pressure. Calculate the diameter of the droplet of water. (7 marks) (AMIE Summer 2023) Solution Surface tension, σ = 0.0725 N/m Pressure intensity, P = 0.02 N/m 2 P = 4σ/d Hence, the Diameter of the dropd = 4 x 0.0725/200 = 1.45 mm Numerical Find the surface tension in a soap bubble of 40 mm diameter when the inside pressure is 2.5 N/m² above atmospheric pressure. (7 marks) (AMIE Summer 2023) Answer: 0.0125 N/m Numerical The pressure outside the droplet of water of diameter 0.04 mm is 10.32 N/cm² (atmospheric pressure). Calculate the pressure within the droplet if surface tension is given as 0.0725 N/m of water. (AMIE Summer 2023, 7 marks) Answer: 0.725 N/cm 2 Numerical An open lank contains water up to a depth of 2 m and above it an oil of specific gravity 0.9 for a depth of 1 m. Find the pressure intensity (i) at t...

Design of Electrical Systems (Solved Numerical Problems)

Important note There is something wrong with this question paper. It seems that instead of "Design of Electrical Systems" the IEI has given problems from "Electrical Machines". You should raise a complaint to director_eea@ieindia.org in this regard. Numerical A 120 V DC shunt motor draws a current of 200A. The armature resistance is 0.02 ohms and the shunt field resistance is 30 ohms. Find back emf. If the lap wound armature has 90 slots with 4 conductors per slots, at what speed will the motor run when flux per pole is 0.04 Wb? (AMIE Summer 2023, 8 marks) Solution The back EMF (E b ) of a DC motor can be calculated using the formula: E b = V - I a R a Given: V = 120 V I a = 200 A R a = 0.02 ohms Substituting the values into the formula: E b = 120 − 200 × 0.02 = 120 − 4 = 116 V Now, let's calculate the speed (N) at which the motor will run using the given flux per pole (φ p ). The formula to calculate the speed of a DC motor is: N = 60×E b /(P×φ p ) Wh...

Energy Systems (Solved Numerical Problems)

Wind at 1 standard atmospheric pressure and \({15^0}C\) has velocity of 15 m/s, calculate (i) the total power density in the wind stream (ii) the maximum obtainable power density (iii) a reasonably obtainable power density (iv) total power (v) torque and axial thrust Given: turbine diameter = 120 m, and turbine operating speed = 40 rpm at maximum efficiency. Propeller type wind turbine is considered. (AMIE Winter 2023) Solution For air, the value of gas constant is R = 0.287 kJ/kg.K 1 atm = 1.01325 x 105 Pa Air density \(\rho = \frac{P}{{RT}} = \frac{{1.01325x{{10}^5}}}{{287}}(288) = 1.226\,kg/{m^3}\) Total Power \({P_{total}} = \rho A{V_1}^3/2\) Power density \(\begin{array}{l}\frac{{{P_{total}}}}{A} = \frac{1}{2}\rho {V_1}^3\\ = \frac{1}{2}(1.226){(15)^3}\\ = 2068.87{\mkern 1mu} W/{m^2}\end{array}\) Maximum power density \(\begin{array}{l}\frac{{{P_{\max }}}}{A} = \frac{8}{{27}}\rho A{V^3}_1\\ = \frac{8}{{27}}(1.226){(15)^3}\\ = 1226{\mkern 1mu} W/{m^2}\end{array}\) Assuming eff...

AMIE Study Circle Blog

Search This Blog